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I can't see how the recoil rod bushing would have anything to do with it. The description of your problem doesn't even have anything to do with that.
Shooters Design barrels are ALL tilting style. They do not have fixed barrels.
For all intents and purposes, when the assembly is together, it should look JUST LIKE the original Marui setup.
The hop up chamber's entrance DOES stick out the rear of the chamber.
I can't help you beyond that, as I can't picture your descriptions. Pictures speak a thousand words.
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